Ceramic materials have been used by humans for thousands of years, dating back to ancient civilizations like the Chinese, Egyptians and Greeks. From pottery to building materials, ceramics have played a vital role in shaping our daily lives. But in the modern world, ceramics have taken on a new role – as a highly specialized and technical material used in industries such as electronics, aerospace, and medical.
One company that has been at the forefront of this advanced ceramic industry is Advanced Ceramic Engineering (ACE). Based in Northern Ireland, ACE has over 40 years of experience in the production and design of precision and technical ceramics. They offer a wide range of alumina components UK-wide and specialize in high-grade and purity alumina ceramics.
The Beginning
ACE was formed in 2002 after the closure of the former Wade/Seagoe Ceramics plant in Craigavon, Northern Ireland. Most of the employees of ACE are ex-Seagoe, many of whom have over 40 years of experience in the production and design of precision and technical ceramics. This wealth of knowledge and expertise has been the foundation of ACE’s success and has allowed them to produce high-quality, innovative ceramic components for a range of industries.
The Challenges of Ceramic Manufacturing
Ceramics have long been known for their strength and durability, making them a popular choice for various applications. However, the manufacturing process of ceramics involves several challenges that require intricate solutions. One of the main challenges is achieving uniformity in size and shape. Even a slight deviation in dimensions can have a significant impact on the ceramic’s performance, especially in precision applications like electronics.
Moreover, ceramics are notoriously difficult to machine due to their hardness and brittleness. This makes the production process time-consuming and expensive. The handling and processing of raw materials also require precision and expertise to prevent contamination and defects in the final product. These challenges, among others, make ceramic manufacturing a complex and demanding process.
Innovating for Success
Despite these challenges, ACE has been able to thrive in the industry through their innovative approach to ceramic manufacturing. ACE combines tried and tested methods with the latest innovations to produce high-quality and precise ceramic components. They also have a team of experienced and skilled employees who are trained to handle the complex production processes with expertise and care.
One of the ways that ACE has overcome the challenges of ceramic manufacturing is through their investment in state-of-the-art machinery and technology. This has allowed them to improve their production processes and reduce lead times, resulting in cost
